Units in Operation
47 / 52
2 in 24h
At Risk of Failure
5
2 critical: 2
Active Predictions
12
3 new updated 4 min ago
Expected Downtime Reduction
-18%
in 30 days · saved 2.4M ₽
Fleet Status
Real-time · 52 units
68%
Normal
Normal
35 · 68%Warning
12 · 24%Critical
4 · 8%Top 5 High-Risk Units
Require immediate attention
Fleet Health Trend
Last 30 days · health index
Notifications Feed
Latest system events
| Name / Model | Inv. No. | Workshop / Area | Status | Time to Failure | Criticality | Operating Hours | Last Maintenance |
|---|
/ Extruder E-450
ID: EX-450-2 · 3D MODEL
Extruder E-450
CriticalModel EX-450/2 · Inv. No. INV-2019-0451 · Year: 2019
Expected failure in 6–9 days
Failure probability 78%. Main factor: front bearing wear. Unscheduled vibration diagnostics recommended.
Workshop
Workshop 3
Area
Forming
Criticality
High
Operating Hours
18 452 h
Overview
Predictions
Real-time Parameters
Repair & Failure History
30-Day Failure Probability
ML Model Prediction · updated 4 min ago
30d60d90d
Risk Factors
Contribution of factors to overall failure probability
Bearing wear
72%Vibration in 2–4 kHz band increased by 47% in 3 days
Unit overheating
18%Localized heating in front support zone
Rotor imbalance
10%Minor amplitude deviation at 1× frequency
Recommendations
Generated by system · 3 actions
Perform bearing vibration diagnostics
Deadline: within 48 hours · Responsible: dept-mech
Prepare spare bearing
Part No. SKF-22315 · Stock: 2 pcs
Schedule downtime in tech window
Next window: 06/29 02:00–06:00
Vibration · 24h
Current: 4.8 mm/s · trend ↑
Bearing Temp · 24h
Current: 68 °C · stable
Motor Current · 24h
Current: 145 A · stable
Rotor Speed · 24h
Current: 1250 rpm · stable
| Date | Event Type | Work Description | Cause | Downtime | Status |
|---|---|---|---|---|---|
| 04/15/2026 | Scheduled Maint. | Bearing lubrication replacement, alignment check | Plan | 4 h | Completed |
| 02/22/2026 | Failure | Replacement of extruder barrel heating section | HE element wear | 18 h | Completed |
| 12/08/2025 | Scheduled Maint. | Filter replacement, hydraulics check | Plan | 6 h | Completed |
Parameter Comparison Before & After Repair
Work efficiency analysis from 02/22/2026
7 days14 days30 days
High Risk
3
probability > 70%
Medium Risk
5
probability 40–70%
Low Risk
4
probability < 40%
Average Probability
34%
fleet-wide · -8% in 30d
Predictions by Equipment
Sorting: by risk level
| Equipment | Predicted Failure Type | Probability | Time to Failure | Model Confidence | Factors |
|---|
Active Units
52
5 at risk
Failures in Period
7
-3 vs previous
Downtime, hours
142
-18% in 30 days
Comparative Trend of Metrics
Fleet Health, Failures, Downtimes
Failure Distribution
By equipment types
Event Log
Full history for selected period
| Date / Time | Equipment | Event | Type | State Change | Operator |
|---|---|---|---|---|---|
| 06/26/26 10:17 | Granulator G-180 | Temp exceeded 105°C | Alert | Normal → Critical | System |
| 06/26/26 10:15 | Extruder E-450 | Vibration up by 47% | Warning | Warning → Critical | System |
| 06/26/26 09:42 | Pump NV-07 | Prediction updated, risk 68% | Prediction | Normal → Warning | ML-model |
| 06/26/26 08:30 | Conveyor KL-12 | Scheduled maint. completed | Maint. | Normal → Normal | John Doe |
Data Flow Diagram
Path from sensors to predictive model
Flow active
Sensors
312 points
ONLINE
Industrial Protocols
Modbus · OPC UA
3 / 3
Collection Server
edge-gw-01
CPU 24%
Processing
FFT · ML
42 ms
Prediction
LSTM
ACC 94.2%
Current Parameters
Latest sensor values · updated every 5 sec
| Equipment Name | Date & Time | Vibration, mm/s | Temp, °C | Current, A | Speed, rpm | Pressure, bar | Status |
|---|
System Log Journal
Data processing and algorithm events
Profile
Notifications
Alarm Thresholds
Users
User Profile
Personal data and UI preferences
Interface
Dark Theme
Use dark interface theme
Sound Notifications
Play sound on critical events
Notification Settings
Delivery channels and event types
Delivery Channels
Email Notifications
a.ivanov@plant-a.com
Telegram Bot
@predict_plant_bot
Event Types
Critical Failure Risk
Sensor Threshold Exceeded
New Repair Requests
ML Prediction Updates
Alarm Threshold Values
Global settings for all units
User Management
Employees with system access
| User | Role | Access | Last Login | |
|---|---|---|---|---|
| Alex Ivanov | Chief Engineer | Full | 06/26/26 08:14 | |
| John Doe | Mechanic (Workshop 3) | Workshop 3 | 06/26/26 07:45 | |
| Art Smith | Power Engineer | Workshop 4 | 06/25/26 18:30 | |
| Elena Kuznetsova | Dispatcher | Read Only | 06/25/26 14:22 |